Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (06): 171-179.doi: 10.13475/j.fzxb.20210505709

• Machinery & Accessories • Previous Articles     Next Articles

Influence of performance degradation of spinning frames on yarn quality under dependent competition failure

SHAO Jingfeng(), DONG Mengyuan   

  1. School of Management, Xi'an Polytechnic University, Xi'an, Shaanxi 710048, China
  • Received:2021-05-24 Revised:2021-12-16 Online:2022-06-15 Published:2022-07-15

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Abstract:

This study tackles the difficulties in accurate characterization on the influence of the performance degradation of spinning frames on the yarn quality, and the relationship among quality indexes were studied based on data of cotton spinning production. The performance degradation process of spinning frames was characterized by parameter selection, index establishment and sudden failure process prediction. Wiener process and Weibull distribution were adopted to predict the sudden failure process of the performance of the spinning frame, and a copula function based performance degradation dependent competitive failure model of the spinning frame was constructed. The changes of the key yarn quality indexes before and after the application of the model were compared and analyzed. Through exemplar verification, the results show that the dependent competition failure model is able to predict the influence of the performance degradation of spinning frames on spinning quality. After the application of the model, the coarse knot value was decreased by 10.09%, the hairiness value was decreased by 23.5% and the breaking strength of single yarn was increased by 4.26%.

Key words: yarn quality, dependent competition failure, spinning frame, degradation process, reliability

CLC Number: 

  • TS101.8

Fig.1

Clustering results of abnormal cotton spinning quality index"

Tab.1

Sample data of JC7.29 tex yarn quality fluctuation"

试样
编号		 条干
不匀
率/%		 细节/
(个·
km-1)		 粗节/
(个·
km-1)		 毛羽
H		 单纱断
裂强度/
(cN·tex-1)		 断裂
伸长
率/%
1 14.79 16 57 2.41 5.99 29
2 14.74 25 73 2.96 6.11 0
3 14.89 19 69 2.03 5.96 17
4 14.87 27 81 2.41 5.88 15
5 14.97 20 80 1.35 6.01 13
6 15.08 21 61 2.54 5.94 10
7 14.95 15 68 2.25 6.08 25
8 14.94 16 71 2.23 5.84 18
9 14.97 14 75 2.18 5.92 15
10 14.81 15 50 2.28 6.04 20
11 14.95 11 66 3.22 5.95 5
12 14.92 13 78 2.86 6.07 5
13 15.05 24 108 2.23 6.05 22
14 14.87 54 85 2.19 6.10 12
15 14.94 43 72 2.78 5.91 13
16 15.08 35 87 2.67 6.03 15
17 15.05 40 78 2.17 5.92 20
18 15.06 32 83 2.18 5.94 28
19 14.97 45 108 2.31 6.04 25
20 14.86 57 83 2.17 6.15 15
21 15.07 44 104 2.98 6.05 19
22 14.96 18 88 2.94 6.07 32
23 14.94 55 85 3.02 5.98 33
24 15.01 28 78 2.07 6.12 35
25 15.00 34 80 3.02 5.96 30
26 15.20 26 58 3.01 6.10 48
27 15.87 32 63 2.38 5.89 45
28 14.74 25 56 2.47 5.94 15

Fig.2

Simulation results of yarn quality index of JC7.29 tex yarn"

Tab.2

Common failure modes of spinning frame"

序号 细纱机本体 电气系统
1 罗拉头断裂 电动机损坏
2 前罗拉头发热 线路损坏
3 滚盘轴头断裂 电气过热
4 钢领板升降打顿 线路与电缆接触不良
5 主轴轴承发烫 熔断器损坏
6 车头车尾滚动轴承损坏 电动机过载
7 钢丝圈跑道磨损 元器件参数飘移
8 罗拉偏心 发动机报警
9 锭子转速偏差 开关失灵
10 前胶辊损伤 电压不稳

Tab.3

Performance parameters"

序号 参数名称 单位
1 锭长 m
2 当前管纱长度 m
3 当前机台总质量 kg
4 锭子速度 r/min
5 前罗拉转速 r/min
6 中罗拉转速 r/min
7 前罗拉线速度 m/min
8 捻度 捻/(10 cm)
9 总牵伸倍数 倍
10 电动机功率 kW
11 后罗拉转速 r/min
12 钢领直径 mm
13 钢领板上升速度 r/min
14 钢领板下降速度 r/min
15 钢领板级升 mm

Fig.3

Selection of performance parameters. (a) Sensitivity; (b) Correlation; (c) Importance; (d) Weight"

Fig.4

Change trend of comprehensive indicators"

Fig.5

Sudden failure reliability curve"

Fig.6

Probability density function"

Fig.7

Joint distribution function"

Fig.8

Reliability curves of different models"

Tab.4

Comparison of yarn quality index data"

指标 应用状态
(指标质量变
化情况)		 细纱机工作时间/d
0~10 10~20 20~30 30~40
粗节/ 前 15.57 13.85 19.28 34.00
(个·km-1) 后 8.45 9.35 8.50 7.30
毛羽H值 前 2.27 2.45 2.46 2.71
后 1.46 2.03 1.11 1.25
单纱断裂强度/ 前 4.35 4.25 3.57 3.53
(cN·tex-1) 后 5.96 5.95 6.05 6.08
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